What is galfan coating?

Galfan (ZA) is a zinc-aluminium alloy coating that provides excellent corrosion protection and forming properties compared to traditional zinc coating. Galfan coating is produced both-sided in a continuous hot-dip coating process.

What metal is coated with zinc?

Galvanization or galvanizing (also spelled galvanisation or galvanising) is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are submerged in a bath of molten hot zinc.

What color is zinc aluminum coating?

Zinc coatings can be applied in many different colors with or without brilliant finishes. Zinc plating is available in yellow/gold, clear/blue, black and green, with the addition of topcoats known as “Chromates.” These topcoats can add many more hours of salt spray corrosion protection on the zinc-plated product.

What is zinc coated steel used for?

Today, Zinc is primarily used to coat and protect steel from corrosion. It has been used in this manner for over a century. Zinc coated (galvanized) steel is the most effective and inexpensive way to protect steel from the corrosive effects of weather, temperature, and oxygen.

What is Galvalume finish?

Galvalume is a coating consisting of zinc, aluminum and silicon that is used to protect a metal (primarily steel) from oxidation. It is similar to galvanizing in that it is a sacrificial metal coating which protects the base metal.

What is Galvalume coating?

What Is Galvalume? Galvalume is one of the most popular roofing materials on the market today and is a type of steel roof coating made from aluminum, zinc, and silicon. Aluminum makes up more than 50% of the coating, making it more resistant to corrosion.

What is better zinc plated or stainless steel?

Choosing Between Zinc Alloys and Stainless Steel Though some Zinc alloys can be very strong, overall stainless steel is stronger. However, zinc is a heavy element, and when alloyed with other metals it provides better corrosion resistance, stability, dimensional strength and impact strength.

Why is zinc used to prevent rusting?

Galvanising is a method of rust prevention. The iron or steel object is coated in a thin layer of zinc. This stops oxygen and water reaching the metal underneath – but the zinc also acts as a sacrificial metal . Zinc is more reactive than iron, so it oxidises in preference to the iron object.

What are the different types of zinc plating?

Zinc coatings are applied to steel surfaces by hot dip galvanizing, electroplating, sherardising, mechanical plating, painting with zinc-rich coatings and zinc spraying (metallising). Of these, the HDG process is by far the most widely used. Following is a brief explanation of each type of zinc coating.

What Colour is zinc plating?

Yellow Zinc (Gold Zinc) is the most common type of zinc plating used in automotive parts finishing. Gold is its colour only – it does not contain actual gold. Of all the zinc types it retains a good average level of corrosion resistance.

Is zinc coating rust resistant?

All zinc galvanized coatings are more corrosion resistant than bare iron or steel. Like all ferrous metals, zinc corrodes when exposed to air and water. However, zinc corrodes at a rate of 1/30 of that for steel. The patina layer is the products of zinc corrosion and rust.

Which is better galvanized or Galvalume?

Galvalume® is more corrosion-resistant than galvanized steel, but because aluminum provides barrier protection instead of galvanic protection, scratches and cut edges are less protected. Most Galvalume®–like galvanized steel– is coated. But Galvalume has an excellent performance life in bare exposures as well.

Which is better for corrosion zinc or Galfan?

Galfan – Enhanced formability and corrosion resistance. Galfan (ZA) is a zinc-aluminium alloy coating that provides excellent corrosion protection and forming properties compared to traditional zinc coating. Galfan coating features excellent corrosion resistance compared with traditional zinc coating.

What kind of coating is used in Galfan?

Hardness The coating, composed of 95% zinc and 5% aluminum, has a eutectic structure lending it excellent ductility and the thin intermetallic layer at the steel/coating interface guarantees excellent coating adhesion. These two properties enable galfan to be used for making components that are particularly difficult to form.

Which is better galvanized steel or Galfan steel?

Galfan, when compared to traditional galvanized steel, has better corrosion resistance and may extend the time before the coating needs to be reapplied.

Which is the best coating for galvanized parts?

The ductility and strong anti-corrosion properties of galfan make it a coating highly suited for deep-drawn parts and parts requiring a high level of corrosion protection.  In some applications, a 10 micron galfan coating can replace a 20 micron galvanized coating, providing better weldability, drawability, and corrosion resistance.